Revolutionize Case Erecting with FormTech RCE

The FormTech RCE is a state-of-the-art robotic case erector designed for random case sizes, offering unparalleled flexibility in packaging automation. With its advanced robotic technology and precision engineering, it maximizes efficiency while minimizing downtime for size changes.
FormTech RCE

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FormTech RCE

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Included:

  • Robotic Case Erector: Designed for random case sizes.
  • Precision Handling: Ensures accurate case forming with minimal waste.
  • Quick Changeover: Adaptable to varying production requirements.
  • Compact Design: Fits seamlessly into existing lines.

Options:

Performance Data Collection

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Remote Monitoring

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HMI Display Upgrade (15")

Displays upgraded from 7" to 15" displays.

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RFID Readers

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FormTech RCE

Included:

$1495

  • Robotic Case Erector: Designed for random case sizes.
  • Precision Handling: Ensures accurate case forming with minimal waste.
  • Quick Changeover: Adaptable to varying production requirements.
  • Compact Design: Fits seamlessly into existing lines.

Add-ons:

No items found.

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Robotic Case Forming with High Throughput

Capable of forming and placing over 8 cases per minute, the RCE delivers high-speed, reliable case erecting as a direct replacement for traditional COPs on Dynapak and Dash lines.

Automated Magazine and Pick Positioning

No manual adjustments needed—the case magazine position is preset via a SIKO motor, and a laser sensor automatically adjusts pick height for each bundle of KDs, optimizing setup and runtime.

Versatile Handling for Vertical & Horizontal Cases

Designed for both left- and right-hand casepackers, the RCE handles vertical and horizontal case orientations using an EOAT with vacuum cups, tucking mechanisms, and adaptive motion paths.

Your Next Automation Win Starts Here!

Click below to request your consultation. We'll help you uncover bottlenecks, streamline your packaging flow, and boost your bottom line.

Integrated Allen-Bradley Control Suite

The system features a CompactLogix PLC, PowerFlex 525 VFD, discrete I/O, and utilizes the existing HMI—offering robust and familiar controls for seamless line integration.

Our Customer's Success is our first priority

265
+

We've deployed our solutions at over 265 packaging lines worldwide

36
%

Our customers gain an average of 36% output after deploying an Emerald packaging solution.

21
+
years

Emerald has been serving our customers for over 16 years.

Take it to the next Level

Data Collection for Optimizing Performance

Performance Data allows you to focus on what issues are actually costing you production time.

Improved Displays

Large displays can assist in ease of use in an industrial setting. 15" displays available upon request.

Remote Monitoring for Timely Support

Let your maintenance team have a heads up on developing problems so they can address them quickly.

Advanced Features of the FormTech RCE

The FormTech RCE combines cutting-edge robotics with intelligent programming to deliver unprecedented flexibility in case erecting operations.
Enhanced Operator Safety & Access

Includes magnetic locking door sensors, trapped key entry switches, and reuses existing guarding on the chair side for streamlined safety compliance without overcomplicating the footprint.

Installation, Integration, and Local Support Included

Emerald provides full installation, PLC/HMI integration with your casepacker, pattern setup, and operator/mechanic training—all included with the first unit. Ongoing support is available from local team members.

RFID Access

Includes an integrated RFID login system on all HMI screens, enabling fast, secure access with a simple badge swipe. Using a pcProx Plus reader, the system supports over 45 card types across both 125 kHz and 13.56 MHz frequencies—making it compatible with most existing employee badges. With configurable flash memory and seamless login/logout functionality, this upgrade enhances plant-wide authentication without disrupting workflows.

U.L. 508A listed Panel

Our control panels are built to the highest standards and fully certified as U.L. 508A listed, ensuring compliance with national safety regulations. This certification guarantees quality, reliability, and safe operation — giving you peace of mind and meeting the requirements of industrial electrical codes.

Machine Specifications
Footprint
324 1/2" X 91 7/8"
Speed
10 cases per minute

FAQs

Find answers to common questions about the FormTech RCE and its capabilities.
What should I expect once I request a quote?

After you request a quote, our team will review your requirements and reach out within 1-2 business days. We may also follow up to confirm details to ensure the solution matches your needs. Once we have all of the information needed, we should have a quote back to you within a week. This can very depending on how custom the machine is.

Still have questions?

We're here to help!

Transform Your Packaging Line

Contact us today to learn more about the FormTech RCE and its benefits.

Your Next Automation Win Starts Here!

Let's discuss your unique challenges. Our experts are ready to help you find the perfect automation solution to improve your throughput and bottom line.
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