Modernized in Place. Whatever the Nameplate.
Emerald delivers nationwide field service and controls modernization for packaging equipment, on all major brands.
Your machine still fits the line, the footprint, and the product. The parts are obsolete, the guarding is behind current standard, and the changeover takes too long. We upgrade it in place: servo-driven motion, modern controls, current safety, whoever built it.
Modernize or Buy New?
Same controls. Same servo motion. Same safety standards. A third of the wait and half the price.
Buying new means paying full price, waiting most of a year, and tearing up your line to fit a machine your crew has never run. Modernizing gets you the same technology for 30–60% of the cost, and your machine is back in production in 8–12 weeks.
This isn’t a repair. It’s a new machine in the frame you already own.
We rip out obsolete PLCs, drives and pneumatics and replace them with current, off-the-shelf parts you can buy anywhere. Your new panels are built and UL 508A listed in our shop while your line keeps running. Then we install them during the shutdown you already have on the calendar.
We walk your floor and assess risk before we quote. When we leave, the machine is commissioned and your operators know how to run it.
Request a ConsultationModernize
Buy New
Panel Rebuild. Before and After.
Three before/after pairs. The first image in each pair is how it came to us. The second is how it went back.
Scoped on Site. Installed on Schedule.
Every rebuild starts with the machine in front of us and ends with your team able to run and maintain it. The install runs inside a shutdown you already planned. The rebuild adds no unscheduled downtime of its own.
1. Site assessment
2. Scope and quote
3. Panel build off-site
4. Install during your planned shutdown
5. Start-up and hand-off
Any Machine on the Line. Any Nameplate.
We are not tied to one platform, so the machine's badge does not decide whether we can rebuild it. If it runs cases, cartons, bags, film, or pallets, it is in scope, and so are the plant PLCs above it.
Independent and Accountable.
Four reasons a rebuild is worth scoping before a replacement quote.
Independent
Experienced
Nationwide
Accountable
Rebuilds Start With a Conversation.
Call the office during business hours, or reach Tyler directly.
